- wrench for removing and installing the sleeve-nut of the fuel level sensor / fuel pump 1601-Z;
- tube with tip for valve 0141-T1.
Removing
Remove the fuel level sensor in the following order:
- relieve excess pressure in the fuel line by connecting the end of the tool to the SHRADER valve and collect the gasoline in a container;
- fold back seat;
Pic. 3.95. Removing the plate: 1 - rivet; 2 - plate
- drill out rivets 1 (pic. 3.95) drill d 5 mm;
Attention! Drill holes, limiting the penetration depth of the drill to 10 mm using a stop.
- remove plate 2;
Pic. 3.96. Removing the protective cover: 1 - fuel supply pipe; 2 - fuel return pipe; 3 - pin connector; 4 - protective cover; A - groove
- remove protective cover 4 (pic. 3.96);
- disconnect pin 3;
- Disconnect the fuel supply pipe 1;
- disconnect a tube 2 return of fuel;
Pic. 3.97. Removing the fuel level sensor: 1 - fixture; 2 - bushing; 3 - sealing ring; 4 - sensor; 5 - float
- remove bushing 2 (pic. 3.97) using tool 1;
- remove the sensor 4, taking precautions not to damage or deform the float 5;
Attention! Replace O-ring 3 every time.
Installation
Install the fuel level sensor in the following order:
Pic. 3.98. Installing the fuel level sensor: 1 - bushing; A, B, C - labels
- install the fuel gauge/fuel pump assembly into the fuel tank, aligning arrow C (pic. 3.98) labeled B;
- reinstall bushing 1 and tighten with tool 1 (see fig. 3.97), so that mark A coincides with arrow C and mark B;
- connect tube 1 (see fig. 3.96) fuel supply and fuel return pipe 2;
- connect pin 3;
- install the protective cover 4 so that the groove A is on the side of the front of the car;
- install plate 2 (see fig. 3.95);
- install the back seat.