Removal and installation of a cable of a drive of coupling (Peugeot 206)

Gearbox BE4

Remove the clutch cable in the following order:

• remove the battery;
• remove the stand under the battery;
• remove the air filter with sleeves;

• move tip 1 (pic. 6.5.) cable sheath and sleeve 2 supports 3 cables;
• remove bushing 4 from the clutch release fork lever;
• remove the cable from the latch in place A;
• disconnect the cable from the clutch pedal;
• pull the cable at the level of the corrugated protective casing located under the vacuum brake booster;
• bend the cable around the gearbox housing and remove it.

Install the clutch cable in the following order:

• insert the cable into the opening of the bulkhead shield, having previously lubricated the plug with soapy water to facilitate cable routing;
• connect the end of the cable to the pedal;
• lay the cable in the engine compartment in the same way as it was before removal;
• install bushing 4 on the clutch release fork lever;
• move the sleeve 2 of the tip 1 of the cable sheath;
• lubricate the shoulder of the bushing 2, the cylindrical end of the tip 1 of the cable sheath with grease;
• insert the sleeve 2 into the support 3 of the cable and then the tip 1 of the cable sheath into the sleeve;
• install the clutch in the retainer in place A;
• install the remaining parts and assemblies in the reverse order of removal;
• check clutch operation.

Gearbox MA

Remove the clutch cable in the following order:

• remove clamp 1 (pic. 6.6) with the aid of a device;
• remove tube 2 crankcase ventilation;
• remove the air filter 4 and sleeve 3;

• pull the cable (pic. 6.7) clutch actuator, in order to then remove it from the clutch fork lever;

• if this is not possible, i.e. the automatic gap compensation mechanism is blocked, unscrew the bolt 1 (pic. 6.8) to create a minimum clearance on the clutch pedal;

• remove the tip 2 casing (pic. 6.9) and clutch 1;
• remove the clutch cable from the support against which the casing rests;

• remove cap 1 (pic. 6.10) from the clutch pedal.

Install the clutch cable in the following order:

• lubricate the pressing surface of the washer 1 (pic. 6.11) grease;
• fill cap 3 with grease;
• fill bushings 2 and 4 with mounting paste for busbars;
• continue to install the cable in the reverse order of removal.