Special fixtures:
1 - ball bearing puller 0709;
2 - lever for disconnecting the ball bearings of the steering knuckle 0622.
Removing
Raise and block the vehicle by hanging the front wheels.
Remove:
- front wheels;
- front fenders;
- protection under the engine.
Disconnect the battery.
turn away (from each side): nuts (1) And (2) and bolt and nut (3).
Disconnect:
- using the tool [2] the lower steering knuckle joint (from each side);
- using tool [1] ball pin;
- anti-roll bar linkage.
Remove the bolt (4).
Disconnect the steering column from the steering gear by pulling in the direction of the arrow.
Disconnect connectors (in the zone «A»).
Remove exhaust system connections (5).
Remove clamp (6).
Remove the exhaust hangers (7).
Turn away bolts (8) and remove the jet bracket (9) engine mounts.
Turn away bolts (11), (12) (from each side).
Remove the front subframe (14).
Slide shock absorber (10).
Remove the front subframe (13) (from each side) and a beam.
Install a lifting device to hold the subframe.
Turn away bolts (15) (from each side) and remove the underframe (16).
Attention. Hold the drive shafts in their operating position to prevent oil from spilling out of the gearbox.
Installation
Install the underframe (16) and tighten the bolts! (15) torque 85±8 Nm.
Install the front frame of the front subframe (13) (from each side).
Install an impact absorber (10) to the front of the subframe.
Install in place:
- bolts (11) (from each side);
- front cross member (14);
- bolts (12) (from each side), tighten to 95±15 Nm;
- beam, tighten with a torque of 66±7 Nm;
- jet bracket (9) engine mounts;
- bolts (8), tighten to 60±6 Nm.
Remove the exhaust hangers (7).
Reinstall clamp (6), tighten to 25±4 Nm.
Install the exhaust connection (5), tighten to 10±3 Nm.
Connect connectors (in the zone «A»).
Connect the steering column to the steering mechanism.
Wrap the bolt (4), tighten to 22±5 Nm.
Connect the lower ball joint of the steering knuckle, using the tool [2] (from each side).
Install the bolt and nut (3) (from each side), tighten to 40±4 Nm.
Connect the tie rod ball joint.
Replace the nut (1), tighten to 35±3 Nm.
Connect the anti-roll bar linkage.
Replace the nut (2), tighten to 36±5 Nm.
Connect the battery.
Install:
- protection under the engine;
- front fenders;
- front wheels.