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Peugeot 206 (1998-2012) Peugeot 207 (2006-2014)

Car engine repair Peugeot 207

Conditions for cleaning and reassembling the internal combustion engine
During work, do not use abrasives or scratching tools on the surfaces to be joined. Clean threaded holes with taps. Install clean, defect-free parts when assembling (cracks, burrs, impact marks). Lubricate parts as they...

Cylinder Leak Check
Note. Checking cylinders for leaks can be done as an alternative to measuring compression. Using this method, you can measure the total amount of leakage from the engine cylinders and determine its location. A similar...

Compression measurement
Note. Compression data for various engines are given in the chapter « Specifications for petrol and diesel engines ». To carry out the test, you will need a compression tester and a simulator (adapter) spark plugs /...

Data for checking the cooling system (all engines)

Data for checking the lubrication system (all engines)
Oil pressure control is carried out on a warm engine, or after the second switching on of the electric fans of the cooling system.

Oil Pressure Check Procedure (EP3, EP6 Gasoline Engines)
Attention. Install plugs on the inlets and outlets of the air filter. Remove the air deflector (3). Remove the air intake resonator (4). unscrew the bolt (1) and remove the air intake (2). Move up the wire harness...

Oil Pressure Check Procedure (EP6DT Gasoline Engines)
Attention. Install plugs at the air filter inlet and outlet and at the turbocharger inlet. Disconnect the air supply pipe from the turbocharger (1) and remove the air intake (2). Move up the wire harness groove (4)....

Oil Pressure Check Procedure (Diesel Engines)
Check the oil level. On the DV6TED4 engine, remove the air intake nozzle (1). Remove the protective cover (2). Disconnect the protective cover filter element. Install the filter element to the oil filter support. Note....

Boost pressure test (EP6DT petrol engines)
Disconnect connector in ion «A». Loosen the screw (2) and remove the charge air pressure sensor (1). Attach the intake manifold pressure/vacuum gauge 0171-G1 in place of the charge air pressure sensor and secure it with...

Checking the low pressure fuel supply circuit
Gasoline engines Attention. Before starting any work on the fuel circuit, relieve pressure in the fuel supply system using the fitting (in the zone «With»). Unclip the fuel line (in the zone «A») and lower it into a...

Draining the working fluid
Attention. The coolant must be drained on a cold engine. Unscrew the tank cap to remove air bubbles. Open bleeder plugs (1), located on the coolant outlet block and heater tube. Note. Put a piece of hose on the drain...

Filling the cooling system and removing air bubbles from it
Before filling the system with coolant, it is recommended to flush it with clean fresh water. Remove the drain plugs from the cooling system. Attention. Check the cooling system for leaks. Install a coolant bottle on...

Replacing the accessory drive belt (petrol engines)
Accessory drive belt (gasoline engines): 1 - dynamic tensioner; 2 - generator; 3 - drive belt; 4 - air conditioner compressor; 5 - attachment drive pulley; 6 - a bolt of fastening of a pulley of a drive of the hinged...

Accessory Drive Belt Check (Diesel Engines)
Dynamic tensioner dynamic tensioner (DV6TED4 engine): a - caliber hole; b - mark of maximum elongation; c - zero stretch mark; d - belt tension control mark (fixed on the engine). Visual inspection of the dynamic...

Accessory Drive Belt Replacement (1.6L Diesel Engines)
Removing Disconnect the battery. Recommended fixtures: 1a - dynamic tensioner pressure lever; 1b - lever extension; 2 - pin for dynamic tension roller. Remove: front right wheel; protective shield under the engine....

Timing mechanism (EP6, EP6DT gasoline engines)
Tightening torques Timing mechanism: 1 - exhaust camshaft sprocket; 2 - exhaust camshaft sprocket bolt; 3 - bolt of the upper fastening of the guide element of the timing chain; 4 - timing chain guide element (guide;...

Timing drive adjustment (gasoline engines 1.4-1.6 l ERZ, TU5)
Recommended fixtures: 1 - 4507-TA flywheel calibration pin; 2a - camshaft retainer 4533-TA.C1; 2b - camshaft retainer 4533-TA.C2. Characteristics of the timing mechanism Asterisks Chain Timing chain tensioner guide...

Adjustment of the timing drive (petrol engines 1.6 l EP6, EP6DT)
Place the car on a lift. Recommended fixtures: 1 - a device for fixing in a fixed position and installation at the control point of the camshaft of the intake cams 0197-A2; 2 - a device for fixing in a fixed position...

Timing Drive Adjustment (Diesel Engines)
Recommended fixtures: 1 - set of plugs 0188.T; 2 - calibration pin for double flywheel 0188-T; 3 - calibration pin for camshaft 0188-T. Preliminary operation Remove: damper drive; battery cover. Disconnect the negative...

Replacing the timing belt (gasoline engines 1.4 and 1.6 l ERZ, TU5)
Recommended fixtures: 1 - gauge for adjusting the flywheel of the engine 4507-T; 2 - camshaft retainer 4533-TC1; 3 - blocking finger 0194.A; 4 - belt retainer 4533-T.AD. Removing Raise and secure the vehicle so that the...

Removal and installation of the timing actuator (petrol engines 1.6 l EE6, EP6DT)
Note. To remove the solenoid valve (2) or actuator (3) the air filter housing needs to be removed. Withdrawal (exhaust side regulator solenoid valve) Disconnect the battery. Disconnect the connector in the area «A»....

Replacing the Timing Chain (1.6L EP, EP6DT Gasoline Engines)
Place the car on a lift. Disconnect the battery. Raise and block the vehicle by hanging the front wheels. Remove the front right wheel, the protection under the engine, the right front fender liner. Turn away bolts (1)...

Timing Timing Belt Replacement (1.6L Diesel Engines)
Recommended fixtures: 1 - clamp for crankshaft 0194-A; 2 - pin for blocking the camshaft 0194-B; 3 - fixation from rotation of the flywheel 0194-C; 4 - calibration pin of the high pressure fuel pump pulley 0194-A....

Replacement of camshafts (gasoline engines)
Removing Place the car on a two post lift. Disconnect the battery. Drain the engine coolant. Remove the timing chain. Attention. Close the inlet and outlet openings of the turbocharger heat exchanger with plugs (EP6DT...

Replacement of camshafts (diesel engines)
Recommended fixtures: 1 - a device for blocking the belt pulley 1 860 765 000; 2 - calibration pin of the camshaft pulley 0194.B; For - mounting mandrel of the camshaft oil seal 0194.K1; Zb - mounting cone 0194.K2; 4 -...

Removal and installation of the cylinder head on a car (gasoline engines 1.4 l and 1.6 l EP3, TU5)
Removing Turn away bolts (1) and remove the decorative cover. Disconnect the camshaft camshaft adjuster solenoid valve (WT). Disconnect the oil vapor recirculation hose. Remove the air filter. Disconnect the oil vapor...

Removal and installation of the cylinder head on a car (petrol engines 1.6 l EP6, EP6DT)
Removing Place the car on a lift. Disconnect the battery. Drain the coolant from the system. Attention. Install plugs on the air manifold inlet. Auxiliary equipment: 1 - tube with a tip for the Schrader 0141-T1 valve; 2...

Removal and installation of the cylinder head on a car (diesel engines)
Note. After turning off the ignition, wait 15 minutes before disconnecting the battery (to ensure results are remembered «learning» various computers). Disconnect the battery. Remove the implement drive belt. Remove:...

Cylinder head repair
Note. In this case, repair operations are shown for four-cylinder gasoline and diesel engines with a volume of 2.0 liters. Procedures for smaller engines are similar. For technical information on cylinder head...

Replacing the dual damping flywheel
Removing Remove the clutch mechanism (see section 3 « Transmission »). Lock the double damping flywheel in place with tool 1. Recommended fixtures: 1 - flywheel stopper 0188-R; 2 - fixture for installing a double...

Repair of the engine block
Note. In this case, repair operations are shown for four-cylinder gasoline and diesel engines with a volume of 2.0 liters. Procedures for smaller engines are similar. For technical information on the components of the...

Assembling the piston group of the engine
Prepare the piston assembly tool. Insert tool 8c into tool 7. Open clamp (A). Loosen pushrods as far as possible (b). Set your finger (1) the first piston into the guide mandrel 8. Screw the handle 9 by hand, without...

Checking the side clearance of the crankshaft
Install tools 10-11 on the cylinder block (D). Fix indicator 12 on supports 10-11. Reinstall the crankshaft main journal housings (8) and fix them with 10 bolts (7) (tightening torque 10 Nm). Press axially on the...

Gasoline internal combustion engine — removal
Attention. After turning off the ignition, wait 15 minutes before disconnecting the battery to ensure that the results are remembered «learning» various ECUs. Before starting any work on the exhaust system, wait until...

Gasoline ICE — installation
Wrap the bolts (44). Install the upper right support Install the engine and gearbox and gearbox support (45) engine (46). Wrap the bolts (42), (43). Install Mount (36) active support to the gearbox. Install the...

Diesel engine — removal
Note. Removal is carried out through the bottom of the car. Note. After turning off the ignition, wait 15 minutes before disconnecting the battery (to ensure results are remembered «learning» various computers)....

Diesel engine — installation
Place the lift table on the previously marked mark on the floor. Install the power plant. Install in place: fixing bolts (19) (tighten torque 60 Nm); upper right engine mount (18); fixing bolts (17) (tighten torque 60...

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See similar information for other Peugeot models

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➨ Power unit: Overhaul of petrol engines Peugeot Partner I (1996-2008)

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