Disconnect the battery.
Raise and block the vehicle by hanging the front wheels.
Remove the front right wheel, the protection under the engine, the right front fender liner.
Turn away bolts (1) and bolt (2).
Remove the air filter housing cover (3).
Remove the filter element.
Remove the bolt (4) and remove the air tube (5).
Turn away bolts (6).
Release from the clamps in the area «A» and remove the decorative engine cover (7).
Attention. Close the intake manifold opening in the area «b».
Disconnect the electrical connector, intake camshaft position sensor (in the zone «d»).
Disconnect the exhaust camshaft position sensor electrical connector (in the zone «e»).
Disconnect the engine power harness (in the zone «g»).
Disconnect the electrical connectors for power supply to the ignition coils (8) (in the zone «j»).
Remove ignition coils (8).
Disconnect the tube of the crankcase ventilation system (9).
Unclip the engine electrical harness (in zones «With», «f», «h»).
Raise and move aside the nozzle (10).
Unscrew the lifting eye (11).
Turn away bolts (12) and remove the head cover (13).
Close the lifting loop (11).
Raise the engine from below with a jack and place a block of wood under the oil sump. Remove oil dipstick (14).
Turn away bolts (15) And (16) and remove the engine mounts (17) And (18).
Release the fuel pipes from the clamps (in zones «To», «l»).
Remove the bolt (19).
Unclip the power cable harness (22) (in the zone «m»).
Turn away bolts (20) and remove the engine mount (21).
Remove the implement drive belt (23).
Turn away bolts (24) and remove tensioner (25).
Loosen three bolts (27) and remove the pulley (28).
Install in the hole [3] located on the housing of the crankshaft bearing caps, the crankshaft sizing pin (in the zone «n»).
Turn the crankshaft clockwise with the bolt (29) to a position convenient for installing the engine flywheel lock pin (in the zone «R»).
Lock the flywheel with tool [3].
Fit the camshaft locking tools [1] and [2].
Turn away bolts (30), (31) And (29).
Loosen two screws (32) and remove the timing chain guide shoe (33).
Remove chain tensioner (34).
Attention. When removing stars (35), (36) do not drop the timing chain into the crankcase.
Remove the bolt (30) and remove the intake camshaft sprocket (36).
Remove the bolt (31) and remove the exhaust camshaft sprocket (35).
Install tool [5] (in the zone «q») with a bolt (32). Attach the chain to the tool [5].
Turn away bolts (37), (38), (39), (29) and remove the crankshaft (40).
Remove the following items:
- timing chain (41);
- tensioner guide (42);
- fixed guide (43);
- crankshaft gear (44);
- stuffing box (45).
Installation
Attention. Before installing and fixing, wipe, clean the parts from grease (in zones «r»).
Assemble the node:
- tensioner guide (42);
- fixed guide (43);
- timing chain (41);
- timing pulley (44).
Position the timing chain (41) complete with tensioner guide (42), fixed guide (43), distribution sprocket (44) on the DVS.
Install the timing chain (41) in the holding device [5]. Set the sprocket (44) on the crankshaft (47).
Note. Replace bolt (29) crankshaft pulley hubs.
Install the parts in reverse order.
Remove the intake manifold inlet plug.
Connect the battery.