Special fixtures:
1 - ball joint puller 10338 E;
2 - tool for removing the seal of the gearshift shaft 0338 N1;
3 - tool for removing the seal of the gearshift shaft 0338 N2;
4 - mandrel for installing the selector lever seal 0338 K.
Removing
Disconnect the battery.
Place the car on a lift.
Remove:
- decorative battery cover;
- air filter unit;
- right front fender.
Remove the battery and its bracket.
Disconnect the connector in the area «A», by pulling the lock «b» right.
Remove the automatic transmission control unit (5).
Note. When performing the following operations, be careful not to damage the shift lever (6) or position contactor (7).
Disconnect the shift actuator ball joint (8) with tool 1.
Remove gear selector (6).
Loosen the two screws securing the multifunctional contactor (7) and two screws securing the sectional contactor «With».
Remove 12-pin green connector «d» from the complex connector «c».
Remove the contactor (7).
Press on the seal (9) with tool 2.
Remove seal (9) by turning the pressed fixture 3.
Installation
Clean the seal seat (9).
Install:
- new seal (9) using tool 4;
- contact sensor (7) (lightly pull the two screws so that you can turn);
- gear selector (6);
- 12-terminal green connector in an integrated connector «With»;
- complex connector cover «With».
- two screws securing the sectional contactor «With», tighten to 10 Nm.
Set shift lever to neutral position.
Connect an ohmmeter between the two adjustment terminals of the contactor (7) (as shown by arrows).
Attention. Do not use an indicator lamp as the contact is rated for no more than 100 mA.
Contactor adjustment (7)
Determine the contactor adjustment sector (7), within which the resistance R = 0 when the contactor is turned (7) in one direction and the other.
install contactor (7) in the middle of the sector defined in this way, tighten the two screws securing the multifunctional contactor (7) torque 15 Nm.
Attention. Check adjustment after tightening.
Tighten the shift lever mounting screw (6) torque 15 Nm.
Attention. Hold the shift lever (6) for connecting the shift control hinge (8).
Check the operation of the gear change mechanism in all positions.
Connect the automatic transmission control unit (5).
Install:
- bracket (4);
- battery (3);
- air filter unit (2);
- protective cover (1).
Connect the battery.