Engine data and tightening torques The cars are equipped with four-cylinder in-line turbocharged DW10TD and DW10ATED diesel engines. Diesel engine overhead valve, transverse layout. The gearbox is attached to the left side of the engine. The drive of the...
Checking compression in the engine cylinders Compression is checked with a special compressometer 0188-U for diesel engines. It is also necessary to use a false candle and an adapter FACOM 910.A6 for a compression tester. Make sure that the starter provides an...
Removal and installation of the engine Recommendations for removing the power unit Please read this section carefully before starting work. If the engine is removed for repair, it is necessary to select a place for work, provide space for maintenance and...
Cylinder head — removal and installation Removing Attention! All clamps and clamps that will be damaged or cut during removal must be replaced with new ones when installing the head of the block. When replacing the block head, fill the cooling system with...
Accessory drive belt Removing Attention! With chalk, marker or paint, mark the direction of rotation of the accessory drive belt. If, during installation, the accessory drive belt rotates in the opposite direction, this will lead to its...
Toothed belt — removal, inspection and installation Removing Disconnect the wire from the negative battery terminal. Remove the right front wheel. Remove the right front wheel arch mudguard. Remove the accessory drive belt. Remove the decorative casing from the engine....
Lubrication system — general information and pressure check General information Cars use a pressurized engine lubrication system. Oil from the oil pan through the strainer and fine filter is supplied under pressure by the oil pump. The pressure reducing valve maintains the...
Coolant replacement It is necessary to replace the coolant after carrying out any work on the elements of the cooling system and draining the coolant. If during the repair the cylinder head, head gasket, radiator or oil heat exchanger were...
Water pump — removal and installation Removing Disconnect the wire from the negative battery terminal. Drain the coolant. Remove the toothed belt. Pic. 4.66. Bolt location (2) water pump mounts (1) Remove bolts 2 (pic. 4.66) water pump mountings. Pic. 4.67....
Fuel System — Safety Measures Diesel engines equipped with high pressure direct injection system (HDI system). In this system, the injection timing is controlled by a processor unit, which receives signals from a sensor system. The fuel pump is...
Fuel distributor (Common Rail) — removal and installation Removing Switch off ignition and disconnect a wire from the negative plug of the storage battery. Remove the decorative engine cover. Disconnect the connectors from the injectors, diesel fuel temperature and pressure...
Fuel injectors — removal and installation Removing Attention! It is forbidden to disconnect the connectors from the injectors while the engine is running. Switch off ignition and disconnect a wire from the negative plug of the storage battery. Before starting...
Fuel filter — removal and installation Removing Disconnect the wire from the negative battery terminal. Install a liquid collection pan under the engine. Pic. 4.72. Location on the fuel filter cover of the fuel pipes (1 and 2) and contact connector (3) fuel...
SIEMENS high pressure fuel pump Removing Switch off ignition and disconnect a wire from the negative plug of the storage battery. Before starting any work on the fuel system, wait 30 seconds after stopping the engine. Remove the decorative casing from...
Turbocharger — description, removal and installation General information The power that an engine can develop depends on the amount of air and fuel that enters the engine's cylinders. To increase engine power, it is necessary to increase the air and fuel supply. Supplying...
Exhaust gas recirculation (EGR) valve Removing Switch off ignition and disconnect a wire from the negative plug of the storage battery. Remove and set aside the brake fluid reservoir. Remove the decorative engine cover. Remove the front cross panel. Remove...
Exhaust gas exhaust system The exhaust system is used to remove exhaust gases into the atmosphere, prevent them from entering the vehicle interior, even in a minimal amount, and reduce engine noise. For the exhaust system to work properly, it...