Removing
1.9 liter engines
1. Remove the intake manifold.
2. Remove the turbocharger.
3. On some models, remove the bolt from the exhaust manifold flange.
4. Remove the six exhaust manifold nuts.
5. Remove the exhaust manifold from the cylinder head along with the gasket.
6. Studs unscrewed from the cylinder head when unscrewing the nuts, screw back after removing the manifold.
2.1 liter engines
Attention! Due to insufficient space to remove the exhaust manifold on the engine installed in the car, you must first remove the power unit.
1. Remove the power unit.
2. Remove the screw clamp that secures the flexible part of the EGR pipe to the manifold.
3. Unscrew the union nut and remove the oil supply pipe from the top of the turbocharger.
4. Unscrew the two bolts and disconnect the flange of the oil return line (A) from the turbocharger (B - suspension bolt).
5. Remove the turbocharger mounting bolt.
6. Unscrew the manifold mounting nuts and remove the manifold with turbocharger.
Installation
1. Installation is made in sequence, return to removal.
2. Consider the following points:
- when installing, replace all gaskets;
- on 1.9-liter engines, install a turbocharger and exhaust manifold;
- on 2.1 liter engines, fix the EGR pipe with a special screw clamp;
- on engines with a volume of 2.1 liters, install the power unit.