XU Series Gasoline Vehicles
18. Clean the sealing surface of the pump.
19. Install the water pump with a new seal and fix it with bolts 3, tightening them with a force of 15 Nm (see illustration).
2.19 Tighten the water pump mounting bolts to 15 Nm. XU Series Gasoline Vehicles
20. Install the timing belt (see relevant chapter).
21. Fill in cooling liquid and remove air from system.
Vehicles with ES9J4 engine
22. Tighten the water pump mounting bolts in several passes in the sequence shown in the illustration:
2.22 Tighten the water pump mounting bolts in several passes in the sequence shown. Vehicles with ES9J4 engine
- 1st pass - tighten the bolts by hand;
- 2nd pass - tighten the bolts with a force of 5 Nm;
- 3rd pass - tighten the bolts to 8 Nm.
23. Tighten bolt 7 (see illustration 2.5) with a force of 8 Nm.
24. Tighten the bolts 8 with a force of 60 Nm, the bolt 9 of the tension roller fastening with a force of 80 Nm, and the pin 1 with a force of 13 Nm, having previously lubricated it with LOCTITE FRENETANCH sealant (see illustration).
2.24 Tighten bolts 8 with a force of 60 Nm, bolt 9 for fastening the tension roller with a force of 80 Nm, and pin 1 with a force of 13 Nm. Vehicles with ES9J4 engine
Vehicles with ZPJ series gasoline engines
25. Apply a small amount of KLUBER PROBA grease to the seals 7 of the water pump, the fittings of the hoses 8 and 9, and also to area A (see illustration).
2.25 Apply a small amount of KLUBER PROBA grease to seals 7 of the water pump. Vehicles with ZPJ series gasoline engines
26. Install the water pump in its seat, connect the hose 5, tighten the pump mounting bolts 10 and the pump pulley mounting bolts 11 with a force of 17.5 Nm (see illustration).
2.26 Install the water pump on its seat, connect hose 5, tighten bolts 10 for fastening the pump and bolts 11 for fastening the pump pulley with a force of 17.5 Nm. Vehicles with ZPJ series gasoline engines
27. Install the right connecting bracket 2 of the engine mount, tighten the bolts 12 of its fastening with a force of 60 Nm, tighten the bolt 13 with a force of 12.5 Nm (see illustration).
2.27 Install the right connecting bracket 2 of the engine mount, tighten the bolts 12 of its fastening with a force of 60 Nm, tighten the bolt 13 with a force of 12.5 Nm. Vehicles with ZPJ series gasoline engines
28. Install the right upper support 3 of the engine mount and tighten the bolts 14 of its fastening with a force of 15 Nm, connect the jet thrust 4 and tighten the bolt 15 of its fastening with a force of 50 Nm. The tightening torque for nut 1 and bolt 16 is 45 Nm (see illustration).
2.28 Install the right upper support 3 of the engine mount and tighten the bolts 14 of its fastening with a force of 15 Nm, connect the jet thrust 4 and tighten the bolt 15 of its fastening with a force of 50 Nm. The tightening torque for nut 1 and bolt 16 is 45 Nm. Vehicles with ZPJ series gasoline engines