Elements of the handle and lock of the double-leaf rear door — removal and installation (Peugeot Partner I)

External door handle

Note. The outer handle is attached to the door with rivets. For installation, prepare new rivets of the appropriate size.

Removing

1. Remove the interior door trim panel as described in paragraph 11.

2. Remove the plastic cover from the end of the door and disconnect the door handle drive rod from the door lock lever (pic. 14.2, a, b).





3. Using a 6.0 mm drill bit, drill out the rivet heads from the outside and remove the handle from the door.

Installation

4. Installation is carried out in the reverse order of removal. Before installing the interior trim panel, check the operation of the handle mechanism. If necessary, adjust the position of the drive rod relative to the door lock lever. Finally, install the interior trim panel as described in paragraph 11.

Lock cylinder

Removing

5. Remove the inner door trim panel as described in paragraph 11.

6. In the door cavity, disconnect the lock cylinder rod from the door lock motor (pic. 14.6).



7. Using pliers, remove the large horseshoe clip from the back of the lock cylinder (pic. 14.7).



8. Remove the lock cylinder and rod from the outside of the door (pic. 14.8).

Installation

9. Installation is carried out in the reverse order of removal. Finally, install the interior door trim panel as described in paragraph 11.

Door lock

Removing

10. Remove the inner door trim panel as described in paragraph 11.

11. Disconnect the door lock motor electrical connector (pic. 14.11).



12. Turn out four bolts of fastening of the lock to a door (pic. 14.12).



13. Remove the lock and remove the separation plate (pic. 14.13).




14. Disconnect draft of the cylinder of the lock from the lever of the lock of a door.

15. Mark the installation position of the threaded ends of the drive cables of the upper and lower door latches. Disconnect the cables from the door lock levers and remove the lock assembly from the door (pic. 14.15. a,b).

Installation

16. Installation is carried out in the reverse order of removal. Before installing the interior trim panel, check the operation and timing of the top and bottom door latches. If necessary, adjust the position of the ends of the drive cables on the door lock levers. Finally, install the interior trim panel as described in paragraph 11.

Upper and lower door latches

Removing

17. Remove the door lock as described above.

18. Carefully remove the plastic trim panel from the door latch (pic. 14.18).



19. Turn out two screws of fastening of a latch and remove a latch and an operating cable from a door (pic. 14.19).

Installation

20. Installation is carried out in the reverse order of removal.

Counterpart of the door latch

Removing

21. When working on the lower latch counterpart, fold back the floor covering to gain access to the latch counterpart cover. Remove the three screws and remove the latch mating cover from the floor.

22. When working with the counter part of the upper latch, remove the protective rubber cover (pic. 14.22).



23. Mark the position of the counterpart on the body to ensure correct installation. Remove the two bolts and remove the corresponding latch counterpart from the body (pic. 14.23).

Installation

24. Installation is carried out in the reverse order of removal. Before tightening the bolts, adjust the position of the mating latch (using elongated bolt holes) so as to achieve satisfactory operation of the lock. Use the marks made before removal (if applicable).