Brake system of the car Peugeot Partner 1

Brake Specifications
Front disc brakes Caliper type: Until 2002 - Lucas C54 Since 2002 - Bosch ZOH 54 Disc diameter - 266.0 mm Disc Thickness: Whole Disc: New - 13.0 mm Minimum thickness - 11.0 mm Ventilated Disc: Before 2002: New - 20.4 mm...

General information about the brake system
The brake system is characterized by the presence of a vacuum booster, diagonal separation of circuits and hydraulic drive. The hydraulic layout is such that each circuit, powered by a tandem master cylinder, activates...

Hydraulic drive — air removal
Attention! Brake fluid is poisonous. In case of contact with skin, wash immediately and thoroughly. If swallowed or in contact with eyes, seek medical attention immediately. Some brands of fluid are flammable and may...

Hydraulic lines and hoses — replacement
Note. Before starting work, read the warning about the dangers and hazards of brake fluid given at the beginning paragraph 2 . 1. If any line or hose needs to be replaced, minimize brake fluid leakage as described...

Front brake pads — replacement
Attention! Brake pads should be replaced on BOTH front wheels at the same time. NEVER change pads on only one wheel, as this can cause uneven braking. Be aware that the dust generated from pad wear may contain asbestos,...

Rear brake pads — replacement
Attention! Brake pads should be replaced on BOTH rear wheels at the same time. NEVER change pads on only one wheel, as this can cause uneven braking. Be aware that the dust generated from pad wear may contain asbestos,...

Front brake disc — inspection, removal and installation
Note. Before starting work, read the warning about the dangers and hazards of asbestos dust given at the beginning paragraph 4 . Inspection Note. If either drive needs to be replaced, BOTH drives should be replaced at...

Rear brake drum — inspection, removal and installation
Note. Before starting work, read the warning about the dangers and hazards of asbestos dust given at the beginning paragraph 5 . Removing 1. Place wheel chocks under the front wheels. Raise the rear of the vehicle and...

Front brake caliper — removal, repair and installation
Note. Read the warning about the danger of brake fluid given at the beginning of the operation before starting work paragraph 2 , and the warning about the danger of asbestos dust given at the beginning of paragraph 4....

Rear brake wheel cylinder — removal, repair and installation
Note. Read the warning about the danger of brake fluid given at the beginning of the operation before starting work paragraph 2 , and the warning about the danger of asbestos dust given at the beginning of paragraph 5....

Master cylinder — removal, repair and installation
Note. Read the warning about the danger of brake fluid given at the beginning of the operation before starting work paragraph 2 . Removing 1. On left-hand drive models, remove the battery and battery tray. as described...

Vacuum brake booster — check, removal and installation
Examination 1. To check the operation of the vacuum brake booster, depress the brake pedal several times to remove the vacuum in the system. With the pedal fully depressed, start the engine. When starting the engine,...

Check valve vacuum brake booster — removal, inspection and installation
Removing 1. On left-hand drive models, remove the battery and battery tray as described in chapter 5A . Depending on the model and working space, to facilitate access to the brake booster, remove the air filter and the...

Parking brake — adjustment
1. To check the parking brake adjustment, first fully depress the brake pedal several times to set the correct clearance between the brake shoes and the drum, and then apply and release the parking brake several times...

Parking brake lever — removal and installation
Removing 1. To gain access to the parking brake adjuster nut, remove the rear section of the center console as described in chapter 11 . 2. Place wheel chocks under the front wheels. Raise the rear of the vehicle and...

Parking brake cables — removal and installation
Removing 1. The parking brake cable consists of two sections (right and left), which are connected to the lever through a leveling plate. Each section can be removed individually. 2. To gain access to the parking brake...

Rear brake pressure regulator — removal and installation
Note. Read the warning about the danger of brake fluid given at the beginning of the operation before starting work paragraph 2 . Note. The rear brake pressure regulator is not used on later models with ABS. Removing 1....

Stoplight switch — removal, installation and adjustment
Removing 1. The brake light switch is located on the pedal bracket under the dash. 2. Remove the fuse box cover and the lower section of the front panel on the driver's side. 3. Disconnect the electrical connector, then...

The switch of a control lamp of activation of a lay brake — removal and installation
Removing 1. To gain access to the parking brake lever assembly, remove the rear section of the center console as described in chapter 11 . 2. Disconnect the electrical connector and remove the switch from the parking...

Anti-lock braking system (ABS) — general information
ABS system installed as standard or optional (at the request of the client) equipment depending on the model and year of manufacture. The system includes a hydraulic modulator and four wheel sensors. The modulator...

Elements of the anti-lock braking system (ABS) — removal and installation
Modulator assembly Note. Read the warning about the danger of brake fluid given at the beginning of the operation before starting work paragraph 2 . Removing 1. Remove the battery and battery tray as described in...

Vacuum Pump (Diesel Models) — Removal and Installation
Note. At installation it is necessary to use new sealing rings. Removing 1. Disconnect the wire «masses» from battery (see « Disconnecting the battery »). 2. Remove the air filter assembly and air intake lines as...

Vacuum Pump (Diesel Models) — Inspection and Repair
Examination 1. The operation of the brake vacuum pump can be checked with a vacuum gauge. 2. Disconnect the vacuum line from the pump and use a suitable piece of hose to connect a pressure gauge to the pump fitting. 3....