Diesel engines DW series Peugeot Partner 1

Diesel engine specifications
General information Designation: Engine 1.9 l (1868 cm 3 ) — DW8 Engine 2.0 l (1997 cm 3 ) — DW10 Engine codes*: Engines 1.9 l: Engines with Mechanical High Pressure Fuel Pump - WJZ (DW8) Electronic High Pressure Fuel...

General information about DW diesel engines
How to use this chapter Chapter 2B describes repair procedures that are prudent to carry out without removing the engine from the vehicle. If this information is used during the overhaul of an engine that has already...

Compression test and leak test — description of the procedure and analysis of the results
Note. To perform this test, you will need a compression tester designed specifically for diesel engines. 1. If there is a drop in power or if there is a misfire that cannot be «write off» for a fuel system malfunction,...

Mounting holes for engine/camshaft assembly — general information and use
Note. Do not attempt to crank the engine when the crankshaft/camshaft/high pressure fuel pump is stuck. If the engine is to be left in this state for an extended period of time, it is recommended that warning labels be...

Cylinder head cover — removal and installation
Engines 1.9 l Removing 1. Release the fasteners on the right side and on the top plane of the engine cover, and then remove the cover, being careful not to fall out of the corresponding rubber supports (pic. 4.1, a-c)....

Crankshaft pulley — removal and installation
Withdrawal (engines 1.9 l) 1. Remove the accessory drive belt as described in chapter 1B . 2. Turn out four bolts of fastening of a pulley of a cranked shaft and remove a pulley, having noted for itself how it is...

Timing belt covers — removal and installation
Engines 1.9 l Removing the Top Cover 1. Disconnect the ground wire from the battery (see « Disconnecting the battery »). 2. Release the clip in the center of the engine cover and remove the screw on the right. Remove...

Timing belt (1.9 l engines) — general information, removal and installation
Note. To properly adjust the timing belt tension, Peugeot/Citroen prescribes the use of a special electronic tool (belt tension measuring tool SEEM C.TRONIC, type 105). The following procedure is based on the use of...

Timing belt (2.0 l engines) — general information, removal and installation
Note. To properly adjust the timing belt tension, Peugeot/Citroen prescribes the use of a special electronic tool (belt tension measuring tool SEEM C.TRONIC, type 105). The following procedure is based on the use of...

Timing belt toothed pulleys, intermediate pulley and idler pulley
Removing 1. Disconnect the ground wire from the battery (see « Disconnecting the battery »). 2. Align the mounting holes for the engine/camshaft assembly as described in paragraph 3 , and lock the hub (-s) toothed...

Camshaft seal — replacement
Note. If there is leakage through the camshaft collar, check the timing belt for signs of oil contamination. If signs of oil contamination are found, the belt should be replaced. Before installing a new belt, remove all...

Camshaft, valve levers and pushers — removal, inspection and installation
Note. On 1.9L engines, adjusting valve clearances requires removing the camshaft. If it is intended to replace the removed camshaft, it is recommended to record the valve clearances before removing the shaft in order to...

Valve clearances — checking and adjusting
Engines 1.9 l Examination 1. The importance of proper valve clearance adjustment cannot be overestimated, as they have a significant impact on the dynamic performance of the engine. However, the check should not be...

Cylinder head (engines 1.9 l) — removal and installation
Note. This is a complex procedure, and before starting work, you should carefully read the contents of the paragraph. For ease of installation, before removing, mark the installation position of the appropriate brackets...

Oil pan — removal and installation
Removing 1. Fully apply the parking brake. Raise the front of the vehicle and securely jack stands under it (see « Lifting and placing the car on supports »). Disconnect the wire «masses» from battery (see «...

Oil pump and drive chain — removal, inspection and installation
Removing 1. Remove the oil pan as described in paragraph 14 . 2. Remove the bolt that secures the dipstick guide tube to the oil pump and remove the tube from the cylinder block (pic. 15.2, a, b). Pic. 15.2, a. Remove...

Crankshaft seals — replacement
Right cuff 1. Remove the crankshaft sprocket as described in paragraph 9 . 2. Mark the installation depth of the collar relative to the body surface to ensure correct installation. Punch or drill two diametrically...

Engine/Gearbox Mounts — Inspect and Replace
Inspection 1. For easier access, fully apply the parking brake, raise the front of the vehicle and securely jack it up (see « Lifting and placing the car on supports »). 2. Check the rubber of the supports for cracks,...