Gasoline Engine Specifications General information Designation: Engine 1.4 l (1360 cm 3 ) — TU3JP Engine 1.6 l (1587 cm 3 ) — TU5JP4 Engine codes*: Engine 1.4 l: Until 2001 - KFX Since 2001 - KFW Engine 1.6 l - NFU Cylinder diameter: Engine 1.4...
General information about gasoline engines How to use this chapter IN chapter 2A describes repair procedures that it is reasonable to carry out without removing the engine from the vehicle. If this information is used during the overhaul of an engine that has...
Mounting holes for engine/camshaft assembly — general information and use Note. Do not attempt to crank the engine when the crankshaft/camshaft is locked. If the engine is to be left in this state for an extended period of time, it is recommended that warning labels be placed on the front...
Cylinder head cover — removal and installation Engines 1.4 l Removing 1. Disconnect the ground wire from the battery (see « Disconnecting the battery »). 2. Press the clip and disconnect the ventilation hose from the cylinder head cover (pic. 4.2). Pic. 4.2....
Timing belt covers — removal and installation Removing the Top Cover Engines 1.4 l 1. Remove two bolts (one in front and one in back) and remove the upper timing cover from the cylinder head (pic. 5.1, a, b). Pic. 5.1, a. Remove the bolts (marked with arrows)......
Timing belt — general information, removal and installation Note. To properly adjust the timing belt tension on early 1.4L engines, Peugeot/Citroen prescribes the use of a special electronic tool (SEEM C. TRONIC belt tension measuring tool, type 105, and contact plate for valve...
Camshaft seals — replacement Note. If there is leakage through the camshaft collar, check the timing belt for signs of oil contamination. If signs of oil contamination are found, the belt should be replaced. Before installing a new belt, remove all...
Valve clearances — checking and adjusting Note. Valve clearances should only be checked and adjusted when the engine is cold. Note. This procedure only applies to 1.4L engines. Valve clearances on 1.6 liter engines are maintained by hydraulic compensators built...
Cylinder head — removal and installation Note. Wait for the engine to cool before removing the cylinder head. Removing 1. Disconnect the ground wire from the battery (see « Disconnecting the battery »). 2. Drain the coolant from the cooling system as described...
Oil pan — removal and installation Removing 1. Fully apply the parking brake. Raise the front of the vehicle and securely jack stands under it (see « Lifting and placing the car on supports »). If applicable, remove the screws and remove the motor guard....
Oil pump — removal, inspection and installation Removing 1. Remove the oil pan ( see paragraph 12 ). 2. Turn out three bolts of fastening of the oil pump (pic. 13.2). Disengage the pump sprocket from the chain and remove the oil pump. If the pump locating pin is...
Crankshaft seals — replacement Right cuff 1. Remove the crankshaft sprocket and flange spacer (in the presence of), as described in paragraph 7 . 2. Mark the installation depth of the collar relative to the body surface to ensure correct...
Flywheel — removal, inspection and installation Removing 1. Remove the gearbox as described in chapter 7 , and then remove the clutch assembly as described in chapter 6 . 2. Lock the flywheel by blocking its ring gear (pic. 15.2). Alternatively, install and bolt a...
Engine/Gearbox Mounts — Inspection and Replacement Inspection 1. Raise the front of the vehicle and securely jack it up for easier access (see « Lifting and placing the car on supports »). 2. Check the rubber of the supports for cracks, hardening, or separating from the...